Ozone as a cooling tower biocide is not only environmentally benign,
it also brings a significant number of other benefits.
The circulating water of cooling tower systems has always been an
ideal place for growth of microorganisms. The warm temperature of the
water and the addition of nutrients from the scrubbed air flowing
through the tower provide a virtual nirvana for all sorts of microbes
and algae. In turn, these organisms multiply at fantastic rates. The
result is degraded system efficiency due to blockage of flow,
shortened equipment life due to corrosion, increased operating cost
due to higher pumping power requirements, and the spread of disease or
even death.
Ozone as a cooling tower biocide offers a means to this
end. It is not only environmentally benign, but ozone use also brings
a significant number of other benefits to the cooling tower system
operator. Ozone is a practical oxidizing biocide because it is the
fastest acting and the most efficient oxidizing agent against all
microbiological organisms - when properly applied, ozone will kill all
viruses, bacterium, cysts, and algal species. And, any ozone not
consumed as a biocide naturally decays to oxygen, making ozonation the
preferred choice for biological control of many cooling tower systems.
Field tests have demonstrated that the use of ozone in
place of chemical treatment can reduce the need for blowdown, and, in
some cases where make-up water and ambient air are relatively clean,
can eliminate it. As a result, cost savings accrue from decreased
chemical and water use requirements and from a reduction of wastewater
volume. There are also environmental benefits as fewer chlorine or
chlorinated compounds and other chemicals are discharged. There is
also a belief within the industry (and some evidence) that under
certain conditions ozone acts as a descaling agent. The premise is
that ozone oxidizes the biofilm that serves as a binding agent
adhering scale to heat exchange surfaces. When scale buildup on
condenser tubes is reduced, higher heat transfer rates are achieved.
Increasing the condenser heat transfer rate will reduce the chiller
head pressure, which then allows the chiller to operate more
efficiently and consume less energy.
Biological growth, scaling, and corrosion are the main
maintenance concerns with these cooling towers.
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Will not load any substance in water unlike chlorine which builds
up the TDS till the cooling power is lost.
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Virtually eliminate the necessity for the blow down.
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Saves you from the 'who-pollutes-pay tax' which is becoming
standard world wide (people are made to pay according to the load they
dump even in the permitted drains)
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Makes the water crystal clear, eliminating all turbidity.
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Removes all bacteriae, including the dreaded 'Legionella'.
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Costs almost nothing, once installed. Just a little power…
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Dissolves the scale and inhibits further scaling, hence improving
heat transfer and further saving on chemicals and pollution.
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Decreases the corrosion by 50% (acts by passivation like
chromates which are used as corrosion inhibitors, but dangerous)
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Removes froth and does not generate further froth.
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Brings the bacteriae count down to below 1000CFU/ml compared to
105 to 107 for chlorine
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Makes you free from the suppliers of chemicals and maintenance
personal as well.
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Reduced Chemical Usage – Chlorine can substitute for several
chemicals in a cooling tower treatment package, reducing and possibly
eliminating the use of such chemicals..
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Increases dramatically Heat Transfer Efficiency.
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Repays for its capital cost in 6 to 18 months.
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After this, it adds good money to the bottom line of your
clients, balance sheet. . . and yours by their repeated orders.